Linear Semi Automatic / Fully Automatic - Cream & Paste Filling Machine can fill different type of tubes including Cosmetic Creams, Pastes, Honey tube filling machine, Gel tube filling machine, Gum tube filling machine, Balms tube filling sealing machine, Ointments into the Lami / Plastic Tube. Our machine operation shall be tube feeding tube filling tube sealing and tube coding(mfg, date, Expire, Lot No etc) Single operation with indexing we manufacturer Auto and semi auto Paste tube filling machine, Paint tube filling machine, Glue Tube filling machine, Adhesive tube filling machine, Ghee tube filling machine, cosmetic tube filling machine, cream tube filling machine, ointment tube filling machine, lotion tube filling machine, toothpaste tube filling machine, shampoo tube filling machine and viscosity material into plastic tube filling machine ,laminated tube filling machine or Aluminium tube filling machine, then to tube seal operation. We supply many cosmetic tube filler machine for plastic and lemi tubes.
Machine Features:
- hot air tool for proven hot air blowing mechanism.
- Fully pnuematic and 95% maintenance free.
- No need of costlier spares as in the case of ultrasonic sealing machines with heaters.
- Fill accuracy : + 98.8 %.
- Usefull in filling paste, lotion, cream, balm, gums, etc.
- Accurate tail cutting arrangement.
- Audio visual alarm for any abnormal conditions of the machine.
- Unique No Tube - No fill device.
- Output upto 22 - 55 Tubes/minute.
- Can fill from 3 Grams to 500 Grams with change parts.
- GMP model contact parts SS 304 / SS 316 (As per customer requirement).
- Power consumption 0.75 HP, 230 Volts / 415 Volts.
- Overload clutch protection is provided to make the operation fool proof.
- Production counter with memory to indicate the number of filled tubes.
- Tube orientation device incorporating photo sensors and stepper motor and controller. (optional)
- Automatic cream level sensing device. (optional)
Semi-Auto hand operated Tube Filling Machine:
- Easy to operate
- Easy to clean
- 20-25 Tubes per minute
Station wise Operation:
- Station 1 Auto Tube Feeding – Empty tubes are Automatic loaded into the in-feed device. Empty tubes, comes down from the cassette on a slider plate. The tilter holds the tube by vacuum loads & lodges it into the tube holders with a centering / pressing cone
- Station 2 Tube cleaning : Tubes are cleaned with blowing air inside (optional)
- Station 3 Eye mark sensor and orientation – Eye mark sensor sense the eye mark printed on the tube and positions the tubes accordingly.
- Station 4 filling: Tube filling is done on this station. The No tube – No fill device which prevents the dosing action if tube is not present, which helps in avoiding wastage and spillage of cream.
Shut-off nozzle, which eliminates product dripping and maintains high accuracy of filling. A plunger in the nozzle helps the shut-off action. A blow-off system is also provided to control product stringing.
After Filling Lami/PL Tube:
- Station 5 heating: Heating station wherein compressed air is blown through a hot-air tool on the inside of the tube. When the tube is lifted for heating, a cooling ring (chilled water is circulated through it) centers the tube so that heating is uniform around the tube as also to ensure that the outside portion of the tube is not heated. The blown air is drawn out by suction provided by a blower, connected in reverse.
Pump for circulation of chilled water is provided.
Station 6 sealing & printing: Sealing and coding unit which first seals the heated part of the tube, and then codes on the seal with metal stereos.
Station 7 cutting: Pneumatic trimming unit, which trims the irregular end portion of the tube. An Tray is provided for collecting the trimmed chips, in a bin,.
Station 8 discharge station: The filled and sealed tubes are discharged and collected in the collection bin through discharge tray.
After Filling Aluminum Tube:
- Station 5 - Tube 1st Fold.
Station 6 - Tube 2nd Folding done on this station
Station 7 - Batch Coding- Individual Pneumatic operated batch-coding station. Where coding done on the folded area with metal stereos.
Station 8 discharge station: The filled and crimped tubes are discharged and collected in the collection bin through discharge tray.
TECHNICAL SPECIFICATION
Model |
Combo Linear |
Type |
Linear Type, Fully Automatic |
Number of Stations |
28 |
Suitable for type of tubes |
Aluminum, Plastic/Laminated tubes |
Output (Tubes/Hour) (Max) |
3,600 tubes /hr. (Depends upon the viscosity of the filling material, and the fill volume) |
Tube Diameter Lami/ PL (Min – Max) |
12 - 50 mm |
Tube Diameter Aluminium (Min – Max) |
12 - 35 mm |
Tube Height (Min – Max) |
85 mm – 280 mm |
Filling Range |
3gms – 250 gms
(With Interchangeable syringe pumps) |
Syringe pump size |
3 gms – 30gms
30 gms – 100 gms
100 gms – 250 gms |
Filling accuracy |
+ 1% of fill weight |
Product Types to be handled |
Cream, Gel, Ointment, Toothpaste and Paste |
Hopper Capacity |
50 ltr. |
Utility supply in customer scope |
Filtered dry compressed air 6 kg pressure. |
Salient Features:
- Positive filling nozzle helps eliminates product dripping / stringing, and maintains filling accuracy.
- No- Tube- No-fill /No-Tube- No-sealing system
- Hot-air heating of tubes internally and cooling externally to avoid dent at the sealing area
- Indexer
- Panel box which is easy to access
- Batch coding Unit with option of both side batch coding )
- Temperature Controller for Jacketed Hopper & Hot air
- Tube counter
- Easy adjustable sealing head
- Automatic discharge of tube
- Interlocks:
Emergency Stop- Machine Stop
Low air Pressure – Machine Stop
General Description:
- Mechanically driven machine, built on Angles & Mounting plates in M.S. duly powder coated.
- All brackets in M.S, OHNS duly Hardcrom plated
- All cams and levers in C.I casting.
- All machine components that come in contact with the filling material are in accordance to GMP standards.
- General parts & covers are ENP - weed blasted powder coated or black anodized to avoid rust.
- General parts are ENP or Anodized, therefore this machine is durable, rustproof and easy for cleaning.
Basic Inclusions:
- 50ltr capacity Plain Hopper.
- Hopper Level Sensor for Product low & high Level.
- One set of tube holder for Lami/PL tubes & one set of Tube holder for Aluminum tubes incorporate with gripper and spring to hold the tubes properly.
- Filling nozzle, Plunger, Pusher Cone, Orientation Cone, Cooling Ring, and Hot Air Adaptor.
- Cream dosing pump head with Teflon piston placed in S.S. Cylinder, One set of piston and cylinder can fill the following range:
3 – 30gms / 30 – 100gms / 100-250gms (Depending on material characteristic)
- Ac drive to operator the machine speed.
- Hot air system leister make (made in Swisserland )
- PLC system
- Modular fittings with acrylic guards.
- Batch coding set consisting of below:
- 1 set of English manual contains : Safety instruction, Transportation and Installation, General information, Machine structure, Operating instruction, Change over data, Maintenance, Trouble shooting, spare part list, Technical drawing, Electrical drawing, Pack drawings, etc.
Change part required for New Lami/PL Tube size:
- Tube Holder
- Dosing Pump (syringe pump)
- Filling Nozzle
- Plunger
- Pusher Cone
- Orientation Cone
- Cooling Ring
- Hot Air Adaptor
Change part required for New Aluminum Tube size:
- Tube Holder
- Dosing Pump (syringe pump)
- Filling Nozzle
- Plunger
- Pusher Cone
- Orientation Cone
